As a high-end and classical FSW machine, Moving Gantry is developed based on high-end CNC machine center manufacturing concept. This machine is equipped with five motion axes with four synchronized ones to accomplish plane curve FSW function. Additional function module such as remote cloud services, data tracking, FSW tool life evaluation, cellphone/pad client-side data sharing and pressure/positioning control is possessed to provide real-time and intimate technical support and service.
Performance parameter
Item
Main parameter
1206
mm
1200x600x300
1209
1200x900x300
1206
Height from spindle nose to table
mm
300-600
1209
Fast displacement
m/min
X/Y≥8, Z≥5
Spindle head forging force
kN
30
Welding thickness
mm
1-10（Aluminium alloy）
Maximum spindle speed
rpm
4200
s
≤0.01
Spindle inclination
°
±3（Manual adjustable）
Total power of equipment
kw
25
1206
Gross weight of equipment
T
7.5
1209
8
Name and specification
Brand
Nationality
Control system
Siemens 828D
Germany.
All cast bed construction
FSW
China
Ball screw
Shang Yin/Ding Han
Taiwan of China
Linear guide
Shang Yin/Ding Han
Taiwan of China
Reduction gear
Newgel
Germany.
Universal coupling
Heungtawang
Taiwan of China
Rack and pinion
Taiwan Jingte
Taiwan of China
Principal axis
Weilong Taiwan
Taiwan of China
Electrical element
Schneider
France
Five-axis machine
Siemens
Germany.
Lubrication system
Proton
China
|
Functional item |
Content |
Trait |
Remark |
|
Process control |
Constant pressure, constant position hybrid control |
Pressure and position coupling control |
Standard configuration |
|
Data traceability |
Data and parameter matching management, product welding process data and analysis |
Digital management of every part production process |
Standard configuration |
|
Broken needle detection |
Detect tool wear |
Ensure the consistency of welding quality |
Standard configuration |
|
Tool life monitoring |
Record the service life or cumulative service life of the tool |
Tool life accumulation |
Standard configuration |
|
Tool library management |
Can control the service life of 20 tools |
Independent management, adaptive projection radius |
Standard configuration |
|
Static shoulder system |
Compatible with static shoulder friction stir welding tools/processes |
No flash burr, more conducive to the realization of welding automation |
Standard configuration |
|
Visual management |
Visualization of production process data, such as process parameters, pressure fluctuations, etc |
Enables real-time monitoring, storage and data traceability |
Standard configuration |
|
Automatic removal of aluminum chips |
Automatic removal of aluminum debris from static shoulder |
Automatic removal of shoulder sticky material |
Standard configuration |
Matching fixture
Application scenario
It is mainly used in the welding of die-cast aluminum alloy motors and electronic control shells of "three electric" parts of new energy vehicles, and is also suitable for the welding of energy storage boxes of small specifications. Based on the size of the parts, the double station layout of most of the shell parts can be realized, which greatly improves the efficiency of the equipment.
Performance parameter
Item
Main parameter
1206
mm
1200x600x300
1209
1200x900x300
1206
Height from spindle nose to table
mm
300-600
1209
Fast displacement
m/min
X/Y≥8, Z≥5
Spindle head forging force
kN
30
Welding thickness
mm
1-10（Aluminium alloy）
Maximum spindle speed
rpm
4200
s
≤0.01
Spindle inclination
°
±3（Manual adjustable）
Total power of equipment
kw
25
1206
Gross weight of equipment
T
7.5
1209
8
Name and specification
Brand
Nationality
Control system
Siemens 828D
Germany.
All cast bed construction
FSW
China
Ball screw
Shang Yin/Ding Han
Taiwan of China
Linear guide
Shang Yin/Ding Han
Taiwan of China
Reduction gear
Newgel
Germany.
Universal coupling
Heungtawang
Taiwan of China
Rack and pinion
Taiwan Jingte
Taiwan of China
Principal axis
Weilong Taiwan
Taiwan of China
Electrical element
Schneider
France
Five-axis machine
Siemens
Germany.
Lubrication system
Proton
China
|
Functional item |
Content |
Trait |
Remark |
|
Process control |
Constant pressure, constant position hybrid control |
Pressure and position coupling control |
Standard configuration |
|
Data traceability |
Data and parameter matching management, product welding process data and analysis |
Digital management of every part production process |
Standard configuration |
|
Broken needle detection |
Detect tool wear |
Ensure the consistency of welding quality |
Standard configuration |
|
Tool life monitoring |
Record the service life or cumulative service life of the tool |
Tool life accumulation |
Standard configuration |
|
Tool library management |
Can control the service life of 20 tools |
Independent management, adaptive projection radius |
Standard configuration |
|
Static shoulder system |
Compatible with static shoulder friction stir welding tools/processes |
No flash burr, more conducive to the realization of welding automation |
Standard configuration |
|
Visual management |
Visualization of production process data, such as process parameters, pressure fluctuations, etc |
Enables real-time monitoring, storage and data traceability |
Standard configuration |
|
Automatic removal of aluminum chips |
Automatic removal of aluminum debris from static shoulder |
Automatic removal of shoulder sticky material |
Standard configuration |
Matching fixture
Application scenario
It is mainly used in the welding of die-cast aluminum alloy motors and electronic control shells of "three electric" parts of new energy vehicles, and is also suitable for the welding of energy storage boxes of small specifications. Based on the size of the parts, the double station layout of most of the shell parts can be realized, which greatly improves the efficiency of the equipment.
FSW Technology Development (Beijing) Co., LTD All rights reserved Disclaimer ICPRecord number：Beijing ICP prepared 18026112-1