The gantry friction stir welding equipment adopts a fixed beam and double column structure, which has high structural stability and large axial load required for the welding process, and can provide enough welding pressure. This type of equipment is mainly for friction stir welding with large product size and flat structure, especially for welding aluminum alloy products with a thickness of 1-40mm. In addition, in order to fully improve the use efficiency of the equipment, multi-station welding can be carried out, and the gantry friction stir welding equipment is also applicable.
The main structure of the equipment (including: head, beam, column, base, workbench) selects high-strength cast steel for high-precision CNC machine tools, in order to ensure the stability of the equipment structure, the main structure design is stable and reliable (FSW-LX2316-2D-3T type gantry as an example, the total weight of the equipment is more than 18 tons, more than 3 tons higher than the same industry).The production and manufacture of structural parts grasp each process, from the ratio of structural raw material alloying elements, casting process, structural heat treatment, natural aging, rough machining, finishing machining, to component assembly, to the standard of high-precision CNC machine tool requirements, equipment accuracy can reach 0.03mm/1000mm, to achieve the machining accuracy level of the machining center.
In order to meet the product structure needs of different industries, static gantry friction stir welding equipment gantry working width of 3m, length of 6m, the larger single-side welding thickness of up to 50mm, can meet the production needs of various enterprises. In addition, special equipment services are customized according to customer product requirements to meet the special needs of customers.
Performance parameter
Item
Main parameter
2518
X/Y/Z
mm
2500x1800x500
3020
3000x2000x500
2518
Gantry pass width/height
mm
2250/700
3020
2500/700
Fast displacement
m/min
X/Y≥12, Z≥5
Spindle head forging force
kN
30
Welding thickness
mm
1-10（Aluminium alloy）
Maximum spindle speed
rpm
4200
Constant pressure + position coupling
s
≤0.01
Spindle inclination
°
±3（Manual adjustable）
Total power of equipment
kw
25
2518
Gross weight of equipment
T
14
3020
16
Name and specification
Brand
Nationality
Control system
Siemens828D
Germany
All cast bed construction
FSW
China
Ball screw
THK
Japan
Linear guide
Shang Yin/Ding Han
Taiwan of China
Principal axis
Weilong Taiwan
Taiwan of China
Universal coupling
Heungtawang
Taiwan of China
Electrical element
Schneider
France
Control system/motor
Siemens
Germany
Lubrication system
Sheng Xiang
China
Reduction box
Sankai
China
Shaft travel
Control response speed
Functional item
Content
Trait
Remark
Process control
Constant pressure, constant position hybrid control
Pressure and position coupling control
Standard configuration
Data traceability
Data and parameter matching management, product welding process data and analysis
Digital management of every part production process
Standard configuration
Broken needle detection
Detect tool wear
Ensure the consistency of welding quality
Standard configuration
Tool life monitoring
Record the service life or cumulative service life of the tool
Tool life accumulation
Standard configuration
Tool library management
Can control the service life of 20 tools
Independent management, adaptive projection radius
Standard configuration
Static shoulder system
Compatible with static shoulder friction stir welding tools/processes
No flash burr, more conducive to the realization of welding automation
Standard configuration
Visual management
Visualization of production process data, such as process parameters, pressure fluctuations, etc
Enables real-time monitoring, storage and data traceability
Assorting
Automatic removal of aluminum chips
Automatic removal of aluminum debris from static shoulder
Automatic removal of shoulder sticky material
Assorting
Matching fixture
Application scenario
Mainly used in new energy vehicles and energy storage die-cast/extruded aluminum alloy battery trays, but also suitable for some large size liquid cooled radiators. Based on the size of the parts, the two-station layout of some parts can be realized, which improves the use efficiency of the equipment.
The main structure of the equipment (including: head, beam, column, base, workbench) selects high-strength cast steel for high-precision CNC machine tools, in order to ensure the stability of the equipment structure, the main structure design is stable and reliable (FSW-LX2316-2D-3T type gantry as an example, the total weight of the equipment is more than 18 tons, more than 3 tons higher than the same industry).The production and manufacture of structural parts grasp each process, from the ratio of structural raw material alloying elements, casting process, structural heat treatment, natural aging, rough machining, finishing machining, to component assembly, to the standard of high-precision CNC machine tool requirements, equipment accuracy can reach 0.03mm/1000mm, to achieve the machining accuracy level of the machining center.
In order to meet the product structure needs of different industries, static gantry friction stir welding equipment gantry working width of 3m, length of 6m, the larger single-side welding thickness of up to 50mm, can meet the production needs of various enterprises. In addition, special equipment services are customized according to customer product requirements to meet the special needs of customers.
Performance parameter
Item
Main parameter
2518
X/Y/Z
mm
2500x1800x500
3020
3000x2000x500
2518
Gantry pass width/height
mm
2250/700
3020
2500/700
Fast displacement
m/min
X/Y≥12, Z≥5
Spindle head forging force
kN
30
Welding thickness
mm
1-10（Aluminium alloy）
Maximum spindle speed
rpm
4200
Constant pressure + position coupling
s
≤0.01
Spindle inclination
°
±3（Manual adjustable）
Total power of equipment
kw
25
2518
Gross weight of equipment
T
14
3020
16
Name and specification
Brand
Nationality
Control system
Siemens828D
Germany
All cast bed construction
FSW
China
Ball screw
THK
Japan
Linear guide
Shang Yin/Ding Han
Taiwan of China
Principal axis
Weilong Taiwan
Taiwan of China
Universal coupling
Heungtawang
Taiwan of China
Electrical element
Schneider
France
Control system/motor
Siemens
Germany
Lubrication system
Sheng Xiang
China
Reduction box
Sankai
China
Shaft travel
Control response speed
Functional item
Content
Trait
Remark
Process control
Constant pressure, constant position hybrid control
Pressure and position coupling control
Standard configuration
Data traceability
Data and parameter matching management, product welding process data and analysis
Digital management of every part production process
Standard configuration
Broken needle detection
Detect tool wear
Ensure the consistency of welding quality
Standard configuration
Tool life monitoring
Record the service life or cumulative service life of the tool
Tool life accumulation
Standard configuration
Tool library management
Can control the service life of 20 tools
Independent management, adaptive projection radius
Standard configuration
Static shoulder system
Compatible with static shoulder friction stir welding tools/processes
No flash burr, more conducive to the realization of welding automation
Standard configuration
Visual management
Visualization of production process data, such as process parameters, pressure fluctuations, etc
Enables real-time monitoring, storage and data traceability
Assorting
Automatic removal of aluminum chips
Automatic removal of aluminum debris from static shoulder
Automatic removal of shoulder sticky material
Assorting
Matching fixture
Application scenario
Mainly used in new energy vehicles and energy storage die-cast/extruded aluminum alloy battery trays, but also suitable for some large size liquid cooled radiators. Based on the size of the parts, the two-station layout of some parts can be realized, which improves the use efficiency of the equipment.
FSW Technology Development (Beijing) Co., LTD All rights reserved Disclaimer ICPRecord number：Beijing ICP prepared 18026112-1